DryAsh Case Study

Contract Facts

Customer:

Southern Ohio Coal Power Plant

Customer Contact:

References available 

Veolia Groups Involved:

Veolia ES Industrial Services
Separations & Tank Cleaning Division   
Ashland, Kentucky

Project Start:

March 2010

Project Duration:

Minimum 3 years,
anticipated 22 years and beyond

Key Figures

  • 3-year contract,
    $11.7 million minimum,
    170,000 CY per year of DryAsh™

  • Annual production increase option,
    $5.76 million per year
    (320,000 CY of DryAsh™)

Veolia Contacts

Warren Carter
(216) 503-6944
warren@dryashveolia.com

Bart Haynes
(304) 965-9630
bart@dryashveolia.com

Kevin Zenkevich
(412) 571-2434
kevin.zenkevich@veoliaes.com

                      

Situation Overview

Following a devastating coal ash pond spill 2008 at the Tennessee Valley Authority (TVA) Plant in Kingston, Tenn., the coal power industry changed forever. Shortly after midnight on December 22, 2008, in a time span of 50 minutes, five million cubic yards (1.1 billion gallons) of wet coal ash broke from its storage pond creating the largest spill of its kind in U.S. history. The three-year recovery is expected to cost between $1.0B and $3.0B to clean up. The short-term result is that TVA is converting 100% of its wet ash handling storage and disposal systems (at 11 plants) into dry handling and storage systems over the next 10 years at a capital cost expected to exceed $2.0 billion. 

Coal ash storage ponds throughout the industry are at 80% capacity and 130 million tons of new ash is being generated each year, most of which is wet ash that carries the greatest risk for coal power plants. The long-term result of the TVA disaster is that the entire coal power industry is now developing strategies to convert from wet ash systems to dry ash systems.

In February 2009,Veolia ES Industrial Services’ Separations and Tank Cleaning Division in Ashland, Ky., was contacted by a coal power company located in southern Ohio. Motivated by the December 2008 disaster in Tennessee and fearing that they faced similar risks, this company was very motivated to work with Veolia to seek both short- and long-term solutions for ash management.

Veolia’s Solution

Veolia has been asked to help this customer find solutions to safely and securely handle, store and  permanently dispose of its wet coal ash at a coal plant in southern Ohio. In response,Veolia is installing its first DryAsh™ solution at the company’s plant.



Introducing DryAsh™

DryAsh™ is the newest in a long line of proprietary and customized waste management solutions provided by Veolia. DryAsh™ is an engineered system of tanks, piping, pumps, hydraulic excavation and separations technologies,material handling equipment and conveyors permanently housed and installed into a turnkey solution. 

Wet ash is sluiced from the power plant boiler to a controlled cooling pond, piped directly or overland into a facility where it is converted to DryAsh™ and finally conveyed or transported to an on-site or off-site landfill.

Value Provided

DryAsh™ provides a greater than 50% cost savings vs. shutting down plants and retrofitting boilers with traditional engineered ash handling systems. The cost savings, contractual flexibility, dramatic increased dry storage capacity, and immediate reduction of wet ash systems risks and liabilities is an attractive alternative for many coal power plants today. 

Veolia will furnish all final design, surveying, engineering, support, supervision, labor,materials, equipment and all other construction and operational services required to install and operate DryAsh™ services at this customer’s plant.

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